OPT-100-300/300Mpa U Series Cold Isostatic Press
August 5, 2022
OPT 3000 D
August 9, 2023
OPT- SPS SPARK PLASMA SINTERING MACHINE
SPARK PLASMA SINTERING MACHINE
TECHNICAL FEATURES
Rapid heating and cooling, greatly shortening production time and reducingproduction costs (heating rate can reach 100 ~ 200°C / min).
Precision electric position sensor
•Self-developed high efficiency and energy saving power supply
Adopting self-developed pulse frequency conversion DC power supply, Thecurrent output is stable and the power consumption is greatly reduced,energy saving and environmental protection.
•Precise pressure control via PLC system
Servo valve is used to control the pressure output of the hydraulic cylinder,and the control accuracy can reach 1/1000.PLC operates gas flow
•Advanced temperature measurement system
Thermocouple and two-color infrared instrument are used to measure thetemperature.
•Advanced automatic control and reliable safety interlock
Adopting computer to realize automatic control of temperature and actionprocess, PLC safety interlock. It has sound and light alarm and interlockfunction such as over-pressure, over-temperature and high watertemperature .
APPLICATION
• Sintered nanomaterial without significant grain growth.
• FGM (Functionally Graded Materials).
• Composite materials.
• Innovative carbide metals.
• Aluminum and copper alloys as well as intermetallic compounds.
• Structural and functional ceramics.
MAIN SPECIFICATION
| Model
Spec. |
OPT-6/18-2400(Smini) |
OPT-9/20-2400(S1) |
OPT-12/25-2400(S2) |
OPT-20/30-2400(S3) |
| Equipment Loading Method |
Horizontal Side Loading |
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| Max. Power | 30KW±10 | 60KW±10 | 100KW±10 | 150KW±10 |
| Output Voltage | 0 ~ 10V | |||
| Output Current | 0 ~ 3000A | 0 ~ 6000A | 0 ~ 10000A | 0 ~ 16000A |
| Pulse Control | ON/ 1~255ms OFF/ 1~255ms | |||
| Max. Sintering Temp |
2400°C±200°C(The temperature will change according to the resistance of the sintered material) |
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| Product Diameter | ≤ ϕ15mm | ≤ ϕ30mm | ≤ ϕ50mm | ≤ ϕ80mm |
| Mold Diameter | ≤ ϕ60mm | ≤ ϕ90mm | ≤ ϕ120mm | ≤ ϕ200mm |
| Open Height | 180mm | 200mm | 250mm | 300mm |
| Z-axis Stroke | 80mm | 100mm | 150mm | |
| Displacement Accuracy |
±0.005mm |
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| Max. Pressure | 30KN(3Ton) | 50KN(5Ton) | 100KN(10Ton) | 250KN(25Ton) |
| Pressure Control | Servo Motor | Servo Hydraulic | ||
| Pressure Accuracy | ±0.1% | |||
| Pressure Method | Single-way pressure, bottom pressure | |||
| Graphite Electrode | Ø 180 ± 20 × H: 170 ± 20 mm. | |||
| Max. Vacuum | 1Pa/8.0X10-4Pa (0.01 mbar / 8×10-6mbar Optional** requires turbo pump) | |||
| Vacuum Pump | Ultimate Vacuum 5×10-2 mbar | |||
| Pressure Rise Rate |
≤ 2Pa/h |
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| Temperature Control And
Measurement |
PLC program temperature: 0-1200°C with K-Type thermal couple; 300-2600°C with infrared thermometer (pyrometer) |
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| Gases | High-purity argon or high-purity nitrogen, inflation pressure ≤ 0.02MPa (adjustable) | |||
| Cooling Water Requirement | Water pressure 0.2 ~ 0.4MPa , 4m3/h | Water pressure 0.2 ~ 0.4MPa, 5m3/h | Water pressure 0.2 ~ 0.4MPa, 8m3/h | |
| Equipment External
Dimensions |
1350X1360X1650mm(WXDXH) |
1350X15000X1900mm(WXDXH) |
1550X1600X2200mm(WXDXH) |
1700X2500X2400mm(WXDXH) |
OPTIONAL PARTS
- Water Chiller
Chiller machine gives a cooling water to cool surfaces. System is air
cooled.
Water pressure 0.2 ~ 0.4MPa, 8m3/h - Reciprocating Air Compressor
- Water Treatment System
System includes pre-particle filter to remove small parts such as dust to
keep the system from contamination